2022 Design the Future Contest Entry: Table Shear Back Gauge

One of the biggest barriers in local cookstove production is processing the sheet metal used to make the stoves because there is no current machine that meets the needs of thriving in a resource-limited setting, such as being hand-powered, easily repaired, and cost-effective for a mid level production volume. The closest piece of equipment is a foot-powered table shear. However, the current back gauge system for these machines is not compatible with the thin sheet metal needed for clean cookstoves.

As a result, the team at BDL developed a custom back gauge that is fully compatible with a current table shear. The back gauge will improve the production process of the factory by allowing them to transition from marking sheet metal and cutting with hand shears to simply setting the stop to the desired depth of cut and processing entire rolls of sheet metal. The core approach of this project was the Human-Centered Design process which allowed the team to analyze the problem from the perspective of the end user. This resulted in design decisions such as designing each part so that it could be manufactured by a machine shop that might not have access to CNC machines. It is also worth noting that the Back Gauge shown in the video has been tested and will be sent to a cookstove factory in Lira, Uganda later in 2022.

While this invention was designed for the production process of cookstoves, it can easily be applied to any factory around the world in a resource-limited setting that can only invest low-capital machinery for a mid-level production volume.